E-liquid Bottle Filling Line in Ukraine

|

 P

roject Background & Client Challenges

A prominent e-liquid manufacturer based in Ukraine specializes in producing premium vaping products for both domestic and European markets. As their market share expanded, they faced critical production bottlenecks: manual bottling processes led to inconsistent filling volumes (variations of ±2ml), low throughput (only 400 bottles/hour), and high labor costs. To meet growing demand while maintaining product quality standards, the client sought a custom automated filling solution that could balance speed, precision, and compatibility with their existing production setup.

The client initiated contact via email, providing detailed requirements and product details of their 30ml e-liquid bottles (Height: 90mm, Diameter: 27mm). Their core objectives were:

• Increase production capacity to 1200 bottles per hour

• Achieve filling accuracy of within 1ml per bottle (to reduce product waste)
  

| Sample Submission & Analysis

After analyzing the client’s bottle samples, throughput needs, and regulatory requirements, our team developed a tailored solution as below:

• Core Equipment: YTSP Automatic Filling & Capping Machine and MT-200 Labeling Machine.

• Key Customizations:

1. Integrated a double-head gear pump filling system for speed and accuracy, paired with a single-head three-claw capping device for secure sealing.

2. Configured a pneumatic bottle-clamping labeling system and a 1.6-meter synchronized conveyor line for stable and seamless operation.

|

 Place Order & Production Execution

Provide necessary drawings and dimensions for customer confirmation, and then proceed with production.

After the machine is completed, we test the machine with samples and take photos as well as videos for the customer to confirm.

|

 Delivery 

Machine packaged into wooden case and delivery within the agreed timeframe. 

The machine is shipped as a whole, and customers can simply arrange it after receiving it.

|

 

Client Feedback